Forging precision and consistency
The hydraulic die forging hammer uses full hydraulic servo control, enabling precise digital control of the striking energy, striking speed and stopping accuracy.
Electro-Hydraulic Close Die Forging Hammer
Full Hydraulic Close Die Forging Hammer
C86Y
Uses hydraulic oil exclusively, without nitrogen — powerful and fast hitting action, dies that never stick, and a ram that can hang at any position.
Overview
About this machine
The fully hydraulic closed die forging hammer is driven by hydraulic oil without nitrogen gas and is mainly applied to many kinds of closed die forgings: automobile forgings, tractor forgings, agricultural equipment forgings, oil and gas industry die forgings, power station die forgings and industrial forgings.
Both the forging and the lifting are driven by hydraulic oil. The lower chamber of the cylinder under the piston is always filled with high-pressure oil, and forging and lifting are realized by controlling the oil pressure filled into the top chamber of the piston.
The hitting is powerful and fast, the forging dies never stick, there are fewer malfunctions, and the ram can hang up at any position.
Key data
Main specifications
- Capacity
- 1T–16T
- Energy savings
- >90% vs. steam
- Control
- Full hydraulic servo
Full technical parameters are confirmed together with our engineers, based on your part and production volume.
Features
Design features and technology
Energy saving and environmental protection
The hammer consumes electrical energy during the strike, with an accumulator recovering some of that energy during the return stroke to prepare for the next strike. With no boiler, coal burning or steam pollution, the operating environment shows significantly lower noise and vibration than traditional forging hammers.
Process adaptability and flexibility
The hammer features multiple functions including light strike, heavy strike, suspended hammer and emergency stop. By simply changing the die a variety of products can be produced, making it ideal for high-variety, small- to medium-volume production.
Automation and intelligence
The hammer can be equipped with robotic loading and unloading, die temperature control systems and online dimensional inspection, making it easy to integrate into automated production lines.
Highly integrated full hydraulic control system
A highly integrated fully hydraulic control system — low carbon, no leakage and more reliable in service.
Large flow hitting valve (patent design)
The large flow hitting valve of patented design responds sensitively and allows a high blow frequency.
Built-in secondary hydraulic cushion (patent design)
The built-in, patented secondary hydraulic cushion device realizes a flexible upper limit with no top hitting.
Fast tup return
The tup returns fast, die contact time is short and it returns at once, so die life is longer.
"X" type guide rails
The "X" type guide rails allow multi-cavity forging, deliver high forging precision and give the hammer rod a longer service life.
Automatic anti hammer-rod-breaking cover
An automatic emergency anti hammer rod breaking cover with anti-oil-leak protection ensures safe operation.
Multilevel hydraulic safety protection
A multilevel security protection hydraulic device provides system stability and high safety.
Pilot-operated control valve
Lead control operates the valve, giving reliable control with small operating force and low labour intensity.
Traditional hand-operated model
A traditional hand-operated model is available, so the original operator can run the hammer easily.
Longer seal life
The full hydraulic power drive system avoids the mutual exchange of oil and gas and greatly improves the life of the hammer rod piston seal.
High cost-performance
Unique advantage: high cost-performance, suitable for multi-variety, medium and small-batch die forgings.
In use
Applications
- Automobile forgings
- Tractor and agricultural equipment forgings
- Oil and gas industry die forgings
- Power station die forgings
- General industrial forgings
- Production examples: connecting rods for vessels (18T hammer), automobile steering knuckle arms, diesel engine crankshafts (20T hammer)
Gallery
Full Hydraulic Close Die Forging Hammer
Video
See it working
Technical specifications
Main technical parameters of the C86Y series fully hydraulic closed die forging hammer
Swipe the table sideways to see all models →
| Parameter | Unit | C86Y-25 | C86Y-50 | C86Y-75 | C86Y-125 | C86Y-200 | C86Y-250 | C86Y-400 | C86Y-450 | C86Y-500 | C86Y-630 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Blow energy | kJ | 25 | 50 | 75 | 125 | 200 | 250 | 400 | 450 | 500 | 630 |
| Ram weight | kg | 1000 | 2000 | 3000 | 5000 | 8000 | 10000 | 16000 | 18000 | 20000 | 25000 |
| Max. stroke | mm | 1000 | 1200 | 1250 | 1300 | 1350 | 1400 | 1500 | 1500 | 1500 | 1700 |
| Min. die height | mm | 220 | 260 | 350 | 400 | 430 | 450 | 500 | 500 | 500 | 500 |
| Blow frequency | min⁻¹ | 55–70 | 55–70 | 55–70 | 55–65 | 55–65 | 50–60 | 45–55 | 40–50 | 35–40 | 35–40 |
| Main motor power | kW | 55 | 55 | 55 | 55 | 75 | 75 | 75 | 75 | 75 | 75 |
| Motor / oil pump number | buc | 1 | 2 | 3 | 4 | 5 | 6 | 8 | 9 | 10 | 10 |
| Distance between guides | mm | 540 | 600 | 700 | 740 | 900 | 1000 | 1200 | 1200 | 1200 | 1300 |
| Ram / die holder depth | mm | 550/700 | 630/900 | 800/1000 | 950/1160 | 1100/1260 | 1200/1400 | 2000/2100 | 2000/2100 | 2100/2200 | 2200/2300 |
| Machine size (L × W × H) | mm | 2380×1200×6100 | 2960×1500×6500 | 3300×1500×6900 | 3700×1920×7300 | 4300×2100×7700 | 4400×2200×8000 | 4500×2200×8500 | 4500×2500×8500 | 4700×2900×8700 | 5500×2900×9500 |
* Values are indicative and can be adapted to your specific application requirements.
Advantages
Why choose Anyang
Energy savings
Over 90% reduction in energy consumption compared to classic steam or compressed-air hammers — a direct impact on costs and emissions.
01Easy operation
Low operating and maintenance costs, maximum production agility and minimal setup times.
02Operating safety
The system is equipped with motion-locking devices, ensuring operator protection under any working conditions.
03Robust construction
Sturdy, resilient structure designed for long-term durability and consistent performance.
04See also
Other equipment in this category
Need a customized quote?
Our technical team helps you choose the right model for your application. We respond quickly on WhatsApp or email.